Our thermal imaging services provide cost-effective, non-invasive diagnostics to detect early warning signs of equipment failure before they cause costly downtime. Using advanced infrared technology, we identify:

✅ Overheating components that signal potential failure.
✅ Electrical imbalances that could lead to arc faults or power losses.
✅ Insulation breakdowns that compromise efficiency.
✅ Mechanical misalignments and friction points causing heat buildup.

🔹 Training Available – We offer thermography training programs for organizations looking to establish or expand their Predictive Maintenance (PdM) programs.

Our Vibration Analysis services detect early signs of mechanical failure by analyzing vibration patterns in rotating equipment. Using advanced sensors and data analytics, we identify:

✅ Bearing wear and misalignment
✅ Unbalanced or loosened components
✅ Gear and coupling issues
✅ Resonance and structural weaknesses

By pinpointing these issues before they lead to catastrophic failure, we help businesses reduce downtime, extend asset lifespan, and optimize equipment performance.

Our Ultrasonic Analysis services include detecting and diagnosing early-stage equipment failures by capturing high-frequency sounds that indicate potential issues, including:

✅ Leaks – Air, steam, and gas leaks that drive up energy costs.
✅ Electrical faults – Arcing, tracking, and corona discharges in electrical systems.
✅ Mechanical issues – Bearing wear, improper lubrication, and failing components.

By identifying these problems before they escalate, we help businesses reduce energy waste, prevent unexpected failures, and extend equipment lifespan.

Power anomalies are often the root cause of premature equipment failures. Our Power Quality Analysis services help businesses identify and resolve these hidden issues.

🔹 Common findings include:

✅ Phase imbalances affecting motor performance.
✅ Harmonics from non-linear loads (such as LED lighting) degrading VFD and motor longevity.
✅ Voltage fluctuations that degrade sensitive electronics.
✅ Poor grounding and transient events leading to erratic behavior in equipment.

Our power quality diagnostics allow us to pinpoint the source of electrical disturbances—preventing unnecessary component failures, downtime, and energy inefficiencies.

Motors are the heartbeat of industrial operations, and early failure detection is key to avoiding costly disruptions. Our Motor Circuit Testing services provide insights into:

✅ Electrical imbalances that cause overheating and inefficiencies.
✅ Insulation breakdowns that lead to catastrophic failures.
✅ Voltage fluctuations and current harmonics that damage motor windings.
✅ Phase imbalances that reduce lifespan and increase operating costs.

Through detailed electrical analysis, we help businesses optimize motor performance, reduce energy waste, and prevent failures before they happen.

Empower your team with predictive maintenance expertise through our specialized training programs. We offer hands-on instruction in:

✅ Ultrasonic inspections
✅ Thermographic analysis
✅ Vibration analysis
✅ Electrical diagnostics

Apex Reliability helps businesses transition from reactive to proactive maintenance by implementing Reliability-Centered Maintenance (RCM) methodologies. Our consulting services include:

✅ Failure Mode & Effects Analysis (FMEA) to identify critical failure points.
✅ Asset criticality assessments to prioritize maintenance efforts.
✅ Customized RCM strategies to balance cost, reliability, and operational goals.

By shifting maintenance from reactive to predictive, we help companies achieve higher uptime, lower maintenance costs, and improved operational safety.